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Elk River engineer Jason White simulates a bucket
escape using
several of the the company's fall protection and safety devices
during the recent Chamber of Commerce Existing
Business and Industry tour.
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Cullman's Elk River, Inc., belongs to a somewhat
unique group among businesses in that the company's products are held to
a higher standard than most. As well they should be, for when most
products fail, their owners often return them for a refund or a
replacement product.
However, as Pat Clemmons, co-owner of Elk River and
head of Elk River's customer service department
stated at a recent Chamber of Commerce Existing Business and Industry
tour of the Cullman facility, if an Elk River product fails
"someone dies."
Like the products they produce, representatives of Elk
River are no-nonsense about their purpose. They will gladly tell you
that the fall protection and safety equipment they sell is designed with
one thing in mind: saving lives. The nature of their business means that
quality control is of the essence, and the company's commitment to
providing a quality product comes not only from an admirable work ethic,
but from an entirely different place as well ... a conscience.
"We have a philosophy here at Elk River," said
Pat Clemmons. "We are in the safety business. We have to look at
ourselves in the mirror each morning, so we're not going to put out an
inferior product."
Another major difference between Elk River's product
line and those of many industries is that their product is designed to
work only once.
"We've had people call and say that one of our
harnesses has saved their life and they want to send it in and have us
replace it," Clemmons said. "But, it did what it was supposed
to do; they're designed to work only one time."
"We make a quality product, and it's considered
to be a high-end product. We make more economical products, too, and
they work. But to those who feel our products are too costly, we ask
'what price do you put on a life?'" |
| One reason products like
fall protection harnesses, shock-absorbing lanyards and the like are
intended to be used only once is that when a person wearing the gear
falls from any distance, the stress placed on the nylon and polyester
webbing, seams, metal d-rings and other components is incalculable.
While the harness might actually work again following such a fall, it is
not a certainty, and when it comes to one's life, certainty is most
definitely a good thing. Without a fall during their lifespan, Elk River
products have a service life of five years, which, as Clemmons noted, is
the industry-wide standard. |
To insure
that each of the 3,000 products in the Elk River line meet and exceed
the industry standards, the company has a battery of rigorous tests that
products must undergo. One such test for harnesses involves a fall from
a 36-foot tower while supporting a weighted dummy, nicknamed
"Elvis" by Elk River employees.
"All of our products have to stand up to at
least 5,000 pounds of force," said Mark Conover, Regional Sales
Manager for Elk River. "In addition to meeting or exceeding ANSI (American
National Standards Institute) and OSHA (Occupational
Safety and Health Administration) standards, Elk River is also
third-party certified, which means that an independent company comes in
and tests our products at random.
" Twenty of our products are sold in Europe and
also meet the CE European standard." Elk River also holds the ISO 9001: 2000 certification. |

Cullman Airport manager Bob Burns admires
"Elvis", the weighted
dummy used to test Elk River's fall protection gear. |
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Elk River sells its line of fall protection gear, body harnesses,
occupational safety gear, confined space rescue and retrieval equipment,
back supports and worker positioning gear directly to distributors in
the U.S. and overseas. Locally, their products are sold through Werner's
Trading Company and Fastenal
Industrial Supplies in Cullman. Elk River also owns two Canadian
subsidiaries, Jelco, a
manufacturer of leather safety goods and equipment aimed at the utility
industry; and Alubox, a
manufacturer of custom shipping and carrying cases. |

A safety vest on display in
the corporate offices of Elk River. |
Elk River employs approximately 100 persons at their Cullman facility,
which includes corporate offices, the warehouse and manufacturing
branches and Bear Creek, Elk River's in-house graphics and screen
printing group.
Elk River also has a sewing plant located in Athens,
Alabama, near the Elk River from which the company derived its name.
Headed by CEO Philip Clemmons, the company was founded in
Cullman and Athens in 1988 as the Elk River Safety Belt Company. As
safety standards changed and body harnesses became the norm, Elk River
shortened its name to keep with the times.
In the next year, Elk River plans to merge fully with its
subsidiary Jelco and offer their products through the Elk River catalog.
"We certainly appreciate Elk River for hosting this
tour,' said Chamber of Commerce President Sonya Hembree. "I've
toured this facility three times in the past years and I learn something
new every time. It truly is a fascinating place."
To learn more about Elk River, visit them on the web
at www.elkriver.com or contact the
Cullman Area Chamber of Commerce. |

Pat Clemmons displays one of Elk
River's body harnesses. |
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At left, engineer Jason White explains the methods used to test
lanyards, harnesses and other fall protection equipment at Elk River's
36-foot drop station. Above, Bob Burns, Don Morgan of the City of
Cullman Industrial Development Board and Cullman County
Economic Development Director Randall Shedd listen on as Pat Clemmons
explains the safety harness industry and the methods employed by Elk
River.
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